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BioPro 190 Technical Specs

BioPro 190 Technical Specs

Processing Capacity

  • One 50 gallon batch every 48 hours (23 hours with the BioPro™ 190EX)

Ingredients

  • 50 gallons of vegetable oil (feed stock)
  • 10 gallons methanol
  • 1520 grams (3.3 lbs) NaOH (lye) or 2350 grams (5.2 lbs) KOH (caustic potash)
  • 190 mL (0.8 cups) sulfuric acid
  • 38 gallons fresh water

Power Requirements

  • Standard 115V AC power (15 amps max)
  • (50 Hz units available for outside the US)

Reaction Method

  • acid catalyzed esterification/base catalyzed transesterification

Wash Method

  1. Three stage water wash
  2. Spray wash
  3. Turbulent wash
  4. Turbulent wash followed by evaporative drying cycle

Operation

  • PLC controlled automated mode, with switch actuated manual overrides

Weight

  • 405 lbs (empty)
Technical schematic of BioPro 190 biodiesel processor

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Frequently asked questions

What is the batch size and production rate of the BioPro 190?

The BioPro 190 processes one 50-gallon (190-liter) batch every 48 hours, or every 23 hours with the BioPro 190EX. Each batch uses 50 gallons of feedstock oil.

Adding a SpringPro T76 dry-wash system can shorten the cycle to roughly 11.5 to 13 hours, since the raw fuel is purified in the T76 rather than through the 24-hour water wash and drying sequence.

How much methanol, lye and sulfuric acid does a BioPro 190 batch use?

A 50-gallon BioPro 190 batch uses:

  • 10 gallons of methanol
  • 1,520 grams (3.3 lbs) of NaOH (lye) or 2,350 grams (5.2 lbs) of KOH (caustic potash)
  • 190 mL (0.8 cups) of sulfuric acid

Catalysts are also sold in pre-measured doses, which removes the need to weigh them for each batch.

Can the BioPro 190 run on a standard 115-volt outlet?

Yes. The BioPro 190 runs on standard 115V AC power with a maximum draw of 15 amps, so it does not require a 230-volt circuit like the BioPro 380. A dedicated circuit is still advisable so other loads do not trip the breaker mid-batch.

Units built for 50 Hz power are available for customers outside the United States.

How big and heavy is the BioPro 190?

The BioPro 190 weighs 405 lbs empty and has a footprint of about 22 by 22 inches, roughly the size of a typical refrigerator. It is self-contained, with no separate settling or wash tanks.

Springboard Biodiesel recommends a working space of at least 10 by 8 feet with an 8-foot ceiling, leaving room to load ingredients, drain glycerin and connect the water supply.

How much water does the BioPro 190 need to wash a batch of biodiesel?

The BioPro 190 uses about 38 gallons of fresh water per batch for its three-stage water wash: a spray wash, then two turbulent washes, followed by an evaporative drying cycle.

The wash and all other steps are PLC-controlled in automated mode, with switch-actuated manual overrides. Used wash water can go down the drain where local rules allow, or water washing can be avoided entirely with a SpringPro T76 dry-wash system.